How to Install a Dual Outlet Quad Exhaust System on Your Atv

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Installing a dual outlet quad exhaust system on your ATV can significantly improve its performance and give it a more aggressive look and sound. This guide will walk you through the essential steps to achieve a professional installation, whether you’re a seasoned mechanic or a DIY enthusiast.

Tools and Materials Needed

  • Socket set and wrenches
  • Screwdrivers
  • Exhaust gasket
  • Anti-seize compound
  • Replacement exhaust system kit
  • Protective gloves and safety glasses
  • Jack or lift (optional but recommended)

Preparation

Before beginning, ensure your ATV is on a flat surface and cool to the touch. Use a jack or lift to elevate the vehicle if needed, providing easier access to the exhaust area. Gather all tools and materials to streamline the process.

Removing the Old Exhaust

Start by loosening the bolts securing the existing exhaust system. Carefully detach the exhaust from the manifold and muffler. Be cautious of rust or corrosion, which may require penetrating oil or additional force. Remove the old exhaust system completely and clean the mounting area.

Installing the New Dual Outlet Quad Exhaust

Position the new exhaust system onto the mounting points. Apply anti-seize compound to the bolts to prevent future corrosion. Secure the exhaust to the manifold first, then tighten all bolts evenly. Attach the dual outlets to the muffler, ensuring proper alignment and fitment. Use the provided gaskets to prevent leaks.

Final Checks and Testing

Double-check all bolts and connections for tightness. Lower the ATV if lifted and start the engine. Listen for any leaks or unusual noises. Take the ATV for a short test ride to ensure the exhaust system performs correctly and that there are no vibrations or rattles.

Maintenance Tips

  • Regularly inspect the exhaust for rust or damage.
  • Keep the exhaust clean to prevent corrosion.
  • Check bolts periodically to ensure they remain tight.

With proper installation and maintenance, your dual outlet quad exhaust system will enhance your ATV’s performance and style for years to come. Happy riding!